Natel Engineering Co., Inc.
Hybrid Microelectronics

Manufacturing Overview

  • AS9100 Certified
  • MIL PRF 38534 (Class H & K) Certified
  • ISO 13485 Compliant
  • FDA 21 CFR Part 820 Compliant
  • Lean Manufacturing using NPS (Natel Production System)
  • Application: Military, Aerospace, Medical, Telecom.
  • Technologies: Signal, Digital, RF Microwave, Power, Photonics & Optoelectronics
  • EPICOR ERP system
  • Class 10K clean rooms
  • Dedicated Cellular Manufacturing Lines
  • Upfront Process Characterization
    • SPC (Statistical Process Controls)
    • White Paper Process Development
  • > 96% first pass manufacturing yields
Die Attach Quick Reference
Design Guide
Thermal Management
Quick Reference Design Guide
Wire Bond Quick Reference
Design Guide

Hybrid Microelectronics Photo Gallery

Hybrid Markets Served

Processes and Materials

Component Attach:

  • Epoxy
  • Solder / DAP
  • Flip Chip, µBGA & QFP
  • Eutectic

Lid Seal:

  • Linear / Parallel Package Weld
  • Laser Package Weld
  • Laser Feed Weld
  • "One-shot" Induction Weld
  • DAP / H2 Package Seal
  • Linear H2 Furnace Seal

Interconnect:

  • Gold Ball (0.7 to 2.0-mil)
  • Gold Wedge
  • Aluminum Wedge (0.7 to 20.0-mil)
  • Gap Weld

Package Capability:

  • High temperature co-fired ceramic (HTCC & ALN) packages (hermetic or non-hermetic)
  • Low temperature co-fired ceramic (LTCC) packages (hermetic or non-hermetic)
  • Optoelectric MEMS packages

 

 

Test and Environmental Screening

  • Rack & Stack Test Systems (GPIB controlled)
  • Testing Over Full Temperature Range
  • VLSI and IC Digital Testing (Contracted)
  • Power Semiconductor Testing
  • Broadband Testing (L – Ku Band)
  • RF & Microwave Testing
  • RF Circuit Tuning
  • MIL-STD-883
  • Temperature Cycle
  • Constant Acceleration
  • Burn-in & Life Test
  • Leak Test
A1100 - A1200-Station
A1100 & A1200 Test Stations

Super Microelectronic Assembly Line

Here at Natel, our microelectronic assembly capabilities include just about all of the processes required to build a hybrid microelectronic or MCM module today. They include ball-grid-array, chip-on-board, chip and wire, plated through-hole, surface mount technology, multi-chip technology, and mixed technology, or many technologies under one roof.

  • Housed in a Class 10K clean room
  • Continuous and contiguous automatic line
  • Automatic boat transfer system (SMEMA compatible)
  • Automatic epoxy dispense
  • Automatic precision die placement
  • Linear epoxy cure
  • Plasma clean
  • Automatic wire bond
  • Automatic wire pull

Speedline 2800 Automatic Epoxy Dispense

  • 15,000 dots per hour
  • Position accuracy of ±.003"
  • Auto pattern alignment recognition
  • 18" X-Y travel

Natel Facility Tour

MRSI 505 Automatic Component Attach

  • Ultra precision placement of ± .0005"
  • High-speed placement @ 1,200 per hour
  • Fully automatic pattern recognition system
  • In-line adjustable conveyer

Natel Facility Tour

BTU VIP-98N In-Line Linear Epoxy Cure Furnace

  • Precision epoxy cure system
  • Nitrogen purged
  • 22" stainless steel belt
  • In-line with adjustable width conveyor
  • Precision digital temperature profile
  • 7 zones, including cool-down zone

Natel Facility Tour

In-Line Linear Furnace Off-Load System

  • In-line automatic furnace unload
  • Multiple speed adjustment
  • Unloading alarm

Natel Facility Tour

Stand-Alone Plasma Clean System

  • Yield engineering batch system
  • Multiple gas mixing
  • Nitrogen purged
  • Automatic computer controlled cycle

Natel Facility Tour

K&S 1488 Turbo-Plus Fully Automatic Wire Bonder

  • Fine pitch
  • 90-mil pattern recognition optics
  • Automatic magazine loader and unloader
  • 13,000 wire per hour
  • Controlled ball size and loop height
  • Multiple heat stages

Natel Facility Tour

DAGE BT-25 Automatic Wire Pull

  • Fully automatic NDWP
  • AQL wire pull
  • Fully automatic wire pull
  • 100% or AQL

Natel Facility Tour

Standard Linear Weld

  • Automatic program storage capability
  • Nitrogen bake-out oven
  • Nitrogen and helium weld

Natel Facility Tour

AS9100DSCC MIL PRF 38534 Class H and K Certified